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GROUP

Rabieh, Street 26, Metn,
Lebanon.

+961 (4) 444 922/55/66

info@zerock.com

NIGERIA

Fleet House, 105 Olu Obasanjo Road,
Port Harcourt, Rivers State.

+234 (0) 803 740 2139

nigeria@zerock.com

LEBANON

Victoria Center, Dbayeh Highway,
Beirut.

+961 (4) 444 922/55/66

lebanon@zerock.com

CONGO

RN4, Tchiamba Nzassi Fouta,
Pointe Noire.

+242 (6) 999 66 49

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Supply & Installation of Boiler “B” and “C” for OBOB Gas Plant, Nigeria

project

Location

NIGERIA

Date

2012

Markets

Oil & Gas

Project Overview

The ObOb gas plant is a facility which was operated by the Nigerian Agip Oil Company (NAOC) as part of its operations in the Niger Delta region of Nigeria. This gas plant is situated within the OML 61 license area and is known for its significant oil and gas reserves, with the Obiafu-Obrikom (Ob-Ob) fields being a major component

overview

Scope of work

The Scope of work is to remove existing steam boiler units “B” and “C” (supplied and installed on 1992) and were damaged in 2008 and 2010 respectively.

The units to be installed shall be full decommissioned, removed and replaced with new ones. In order to ensure a smooth replacement, company requested that the new units be a carbon copy of the existing ones and make use of the existing plant tie-in facilities and process controls.

 

scope

Challenges

Environmental Factors

Frequent rainfall causing work stoppages mainly on lifting operations.

Material Constraints

Carbon Copy Steam Generation Boiler Units which were out of production and had to be manufactured in accordance to earlier models to suit company request.

Long Lead Items which were obsolete but necessary for the successful commissioning of the new systems.

Construction Constraints

Heavy Lift Operations which were to be carried out in a Live Plant but necessary to enable the removal of the old units and be replaced with the new ones

No Shutdowns All operations involved in the replacement of the steam generation boilers were to be carried out in the live plant and ensure that no shut downs or downtime of any other units were required.

Social Factors

Community expectations and complaints about construction disruptions

Security concerns in some neighborhoods along the route

challenges

Impact

The replacement of steam generation boilers at the gas plant delivered a major step forward in operational efficiency and environmental performance. By adopting advanced boiler technology, the project achieved:

Higher energy efficiency through better heat transfer and control systems

Reduced fuel consumption and emissions, including CO₂, NOx, and particulate matter

Improved reliability and safety, with lower maintenance needs and downtime

Better load management, allowing efficient response to steam demand fluctuations

Compliance with environmental regulations, supporting sustainable operations

This upgrade positions the plant to operate more cleanly, safely, and cost-effectively—benefiting both the environment and long-term project performance.

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GROUP

+961 (4) 444 922/55/66

info@zerock.com

NIGERIA

Fleet House, 105 Olu Obasanjo Road,
Port Harcourt, Rivers State.

+234 (0) 803 740 2139

nigeria@zerock.com

LEBANON

Victoria Center, Dbayeh Highway,
Beirut.

+961 (4) 444 922/55/66

lebanon@zerock.com

CONGO

RN4, Tchiamba Nzassi Fouta,
Pointe Noire.

+242 (6) 999 66 49

congo@zerock.com

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